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Brake calipers: failures, tests and reliability

10 February 2022 · MSG Equipment

Brake calipers: failures, tests and reliability

MSG Equipment explains caliper types, the warning signs of a faulty caliper and why calipers wear out under harsh operating conditions.

MSG Equipment’s article classifies calipers, part of the disc brake mechanism, as fixed or floating, single- or multi-piston, and front-axle or rear-axle units with a parking brake mechanism.

Signs of a faulty caliper include:

  • the car pulling to one side because a front caliper is jammed,
  • a burning smell from pads rubbing when a rear piston sticks,
  • knocking from the wheel area over bumps,
  • uneven pad wear on one axle and brake fluid spots near a wheel.

Because calipers face high temperatures, dirt, moisture and road chemicals, the article stresses regular inspection and repairs verified on dedicated test equipment.

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