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How to check an LFP battery in an electric vehicle

2 October 2024 · MSG Equipment

How to check an LFP battery in an electric vehicle

Safe, long-lived and low-cost LFP batteries are spreading fast in EVs. Their different voltage values and a step-by-step way to find a faulty module.

Lithium iron phosphate (LFP) batteries stand out for thermal stability, long cycle life, absence of toxic materials and low cost; their main drawback is lower energy density. Citing BloombergNEF, MSG Equipment says LFP already holds over 40% of the EV battery market.

Diagnosis is similar to other Li-ion packs, but voltages differ: nominal cell voltage is 3.2 V and charging voltage 3.65 V. Suggested steps to find a faulty module:

  • Read cell voltages from the BMS with a diagnostic scanner
  • Remove and visually inspect the suspect module
  • Fully charge with balancing, then measure internal resistance and capacity
  • Finally, check for voltage drops across the cells
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