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What Are Alternator Brushes? Function and Wear Signs

Alternator brushes are graphite blocks that carry field current to the rotor. Function, lifespan and signs of worn brushes.

AS-PL alternatör kömür yuvası ve kömürleri
AS-PL alternatör kömür yuvası ve kömürleri

Alternator brushes are small graphite blocks that carry field current to the spinning rotor via its slip rings. They sit in a brush holder, which in most modern alternators is combined with the voltage regulator.

Why do they wear?

They rub constantly against the slip rings, so wear is normal; dust, oil, water, heat and worn slip rings accelerate it.

Signs of worn brushes

  • Charge warning light flickering, especially over bumps
  • Fluctuating charging voltage or battery voltage only (~12.5 V)
  • Alternator stops charging completely
  • Charging returns after tapping the alternator

Replace brushes when they are worn below about 5 mm. AS-PL brushes, brush holders and regulators are available from Vural Otomotiv.

Frequently asked questions

How long do alternator brushes last?

Usually 100,000–200,000 km depending on conditions.

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